Industrial business idea to start a mini factory for production crumb rubber through the recycling of tire tires attracts with an excellent ratio of high cash flow and short payback periods. And most importantly, recycling is the production of money from garbage. Your attention is invited to a business plan for the production of crumb rubber with calculations and analysis of opportunities. For example, it is worth paying attention to the additional income from the extraction of metal from tire cords, in which it is already 7%. What other stores useful secrets this production, we will consider in more detail.

Tire crumb mini-factory

How to correctly calculate the rate and volume of production of rubber crumb from recycled car tires? The answer to this question is not so simple. The production of rubber crumb depends on many nuances. There are two key factors that made this activity attractive from an investment point of view. They will help answer this question.

Factor #1: Industrial Small Business Entry Threshold

First of all, you should correctly assess your financial reserves that you own (own savings and possible loans). It is worth noting that this type of industry is possible with different investment volumes, which means that such a business scales well. With a small investment in the initial phase, income can be minimal, taking into account regular expenses for electricity, transportation costs, salaries of employees, taxes, etc. It is worth noting here that this concept of a business idea underlies the recycling of waste (used car tires). And according to tradition, in order to get gold from garbage, you need to do a lot of work. Therefore, too little investment significantly increases the risks. It is possible to start production on a large scale through the design of a specialized enterprise large areas, for example, several hundred square meters that will be worth the big investment. Make the optimal choice of investment strategy in favor of the golden mean between these boundaries.

Factor #2: Small Business Manufacturing Capacity

In case you have about $17,000 of money, the choice should not be an issue. For this money, you can purchase a production line for processing tires into crumbs with a minimum configuration and a capacity of 100 kg / hour. In this case, the most important thing will be finding and renting a warehouse with an area of ​​about 100 m 2 and a production room whose area should be an average of 40 m 2, plus a few more small storage rooms. In this case, the production of crumb rubber can start from a production volume of 800 kilograms of the finished product daily (100 kg / hour in 1 work shift).

What you need to process tires into crumb rubber

The minimum complete line for processing tires into crumb rubber includes the following equipment, which can be found on the Internet at prices:

1. Bead cutting machine - $ 2,150
2. Tape cutter - $ 2,700
3. Shredder for shredding rubber - $ 7,650
4. Circular sieve - $ 1,000
5. Conveyor with magnetic separator - $1,000
6. Bead ring processing machine - $2,500

TOTAL: $17,000

Technology for the production of crumb rubber by recycling tires

Video clip, which is shown schematically in the form of 3D animation technological process tire processing by crushing into crumb rubber:

As you can see in the video, the production process is extremely simple.

If you decide to conduct this activity on a more serious level, an analysis of the sales market in the region where you are going to launch your project will be necessary. Without this work, it is unlikely that the products will bring profitable income. You will have to include in the business plan the cost of marketing research of the sales market for finished products in a specific region.

What is the need for this product and in what distribution channels can it be sold? Who else is interested in this industry and what is the competition in the market?

The answers to these questions need to be taken into account and, obviously, to calculate the development opportunities economic activity over the next few years. It is unlikely to accurately foresee the subsequent course of events, but approximate calculations will indicate at least the direction in which it is worth moving. Such determination is better than blind action.

Business plan for the production of crumb rubber with calculations

In the production of crumb rubber, used, old, defective car tires were used. For obvious reasons, one should not even talk about the search for raw materials and their price. Old tires can be found in large quantities. You can buy them at minimum wage, and sometimes get dressed to pay for delivery to your company.

The production of crumb rubber, as already mentioned, is quite affordable for small businesses. The $17,000 production line can quickly process a wide variety of tires: car, bus and other tires.

IN this moment There are two main methods by which crumb rubber is produced:

1. mechanical crushing.
2. Crushing by shock wave method.

Shock wave crushing of rubber into crumbs is a relatively young method of tire processing. The most popular mechanical crushing.

The production of rubber crumb using a shock wave requires a special approach. In particular, it is necessary to have equipment in which the products will be located, similar to refrigerated pantries, which are quite expensive. The advantageous possibility of installing equipment for the production of rubber crumb from tires using the shock wave method on smaller production areas is noticeable. You can save on monthly rent. At the same time, the cost electrical energy will be less than with an analog installation. But all the same, such equipment is fully justified for large and medium production volumes, since it is very expensive.

The manufacture of crumb rubber can start with a small production volume and at a relatively low cost. Enough 40 square meters of production space with a ceiling height of 3m. A direct rubber crumb production line will be installed, a 380 volt power supply will be connected and 2 workers will control the operation of the semi-automatic equipment.

The best option during the period of reaching the payback point of the business is to work continuously for a whole week. To do this, three work shifts should be organized. As a result, the staff will consist of eight persons. In addition, you should take care of the places of storage of raw materials and finished products. In this case, the space for storing tires should take out four, and even five times more. In this regard, the surface of the room for raw materials (tires) may require up to 100m 2, and for the storage of finished rubber crumb - 20m 2.

On this basis, the cost of 100 kilograms of products per hour will change and change. In this business plan, we will determine the fixed costs for the month:

1. Purchase of tires at a price of $40 per 1 ton - $960 (requires 24 tons of raw materials per month).
2. The cost of renting a warehouse will be about $400-600 per month.
3. The salaries of workers who maintain the production line are $300-$700 per month;

It's a good idea to give customers the opportunity to recycle tires for money. Having your own collection point will help not only to reduce transport costs for the delivery of raw materials, but also immediately receive preliminary additional income, which is described below.

If the production line produces 100 kilograms per hour, working without interruption, then in a month the amount of finished products will take out 24 tons of crumb rubber (100 kg * 8 hours * 30 days = 24000).

Taking into account the average retail price of crumb rubber of $0.28 per kilogram, we get a gross monthly income of $6720 (0.28*24000).

It is also worth noting that during production, metal remains in the waste (wire in the tire courts). Its volume is about 7%.

Interesting fact! According to Goodyear Tire and Rubber, average weight tires about 22 pounds (up to 10 kg). At the same time, it contains 0.68 kg of steel cord (it serves as a reinforcing for the rubber structure in tires).

On the one hand, this industrial waste, and with positive side- this is a significant additional profit: 0.7 kg of metal wire and tire steel cord. And that 0.7 * 10 tires / hour * 8 hours * 30 days = 1680 kg of metal from 24 tons of tires - monthly!

The average price of scrap metal is about $200 per ton. As a result, we will receive an additional $336 profit from the sale of metal cord wire. It is worth considering how to organize your acceptance of car tires for recycling for money.

This amount of benefit is sometimes a more economically justified income received in the process of implementing this activity.

Tire recycling products

Where is rubber crumb from tire recycling used? This unique and durable building material is indispensable in the following industries:

1. Production of paving slabs from crumb rubber.
2. When covering roads, asphalt and concrete fences on roads with the addition of crumbs.
3. In the production of safety coating for sports, playgrounds and gyms.
4. in landscape design.
5. Production of hydrophobic materials.
6. The granules are used in the construction industry for the production of rubber plates, palettes, roofing materials and the like.
7. Granules of rubber crumb are also used in the production of rubber mats for pedestrians.
8. Rubber crumb found use in filtration different kind liquids, creating thermal insulation of industrial premises.

In order to minimize the risk, it is possible to expand the scope of rubber crumb manufacturing. So, it is possible to produce rubber plates or other shells of this material. The need for these products does not depend on the need for crumbs. Therefore, in one enterprise you can create two completely different areas of activity.

One of the big expectations of the industry is the production of crumb rubber. We have this type of industry today is not particularly developed.

Do not forget about such an important component, which is the sale of finished products. The popularity of crumb rubber as a building material is growing. There are more and more new competitors on the market. As a result, if you have the right approach to selling this product, you can easily adjust the sales channels. This type of production does not require special skills, it is technologically simple.

Depending on the amount invested in the product, the payback period can stretch from six months to two years. Relatively short payback periods are the next plus in the interests of this type of activity. Consequently, the high demand for the product (like all building materials), minimization of risks and the mentioned thresholds for entering the production technology - makes it attractive from the point of view of investment.

Order

Mini plant for processing tires into crumbs "ATR-300" is an ideal solution in terms of price and quality for enterprises located in small towns, as well as for enterprises producing rubber tiles.

The performance and compactness of the ATR-300 plant allows for the processing of worn tires in small towns and settlements. Producing up to 350 kilograms of crumb rubber per hour. Recycling truck and passenger car tires, this line will allow you to easily take a leading position in your region, ensuring high profitability, quick payback and guaranteed production of high-quality and sought-after rubber crumb.

The ATR-300 Waste Tire Recycling Plant recycles used tires by mechanical crushing. At this method tire processing, rubber crumb does not lose its physical and mathematical properties, which affects its cost and quality, unlike grated or rolled crumb. Tire recycling equipment "ATR-300" is a highly demanded and purchased set of equipment among our customers.

We do not just offer tire recycling equipment, we offer an ideal solution for low-budget organizations to purchase high-tech, really working equipment, instead of non-working and inefficient Chinese or other analogues.

The principle of operation of the line for processing tires into crumb "ATR-300"

1) At the first stage, the tire undergoes a detailed inspection for the absence of spikes and other elements not suitable for recycling.

2) At the second stage, the truck tires are cut into small segments, approximately 20x20 cm, the passenger wheels are fed as a whole.

3) After cutting, the resulting segments are fed along the conveyor to the shredder, for grinding into a smaller chip, the bead wire and other metal inclusions are removed from the rubber composition.

4) The processed material is fed into the impact crusher for grinding to the final fraction, with an additional step of cleaning from the metal cord.

5) The material brought to the final fraction passes through the separation system to remove the textile cord from its composition, with one more step of separating the metal cord.

6) After the final cleaning, the material is fed to a round vibrating sieve, on which crumb rubber is sorted into fractions.

Location of ATR - 300 Tire Recycling Line

Specifications and requirements for the ATR-300 line

Delivery set of equipment for processing tires into crumb "ATR-300"

For us, it is very important not only long-term cooperation, but also the opportunity to provide existing professional knowledge and information support to potential partners and customers. In order to study in more detail the characteristics of the ATR 300 line and get the commercial part, please contact us or make an inquiry to our company.

Equipment for processing tires into crumb rubber

As you know, any vehicle can not do without tires. Recycling problem hazardous waste is acute today in Russia. Every year, millions of tons of waste accumulate in landfills and in places not intended for storage and disposal. At the same time, the number of cars is continuously growing by approximately 10% annually. The total volume of used tires in the CIS countries increased by more than 1 million tons.

All this leads to the conclusion that today there is no necessary number of enterprises that are engaged in the processing of tires.

Absent centralized system collection and processing of unusable tires in almost all regions. All this boils down to the fact that each region annually accumulates more than 15,000 tons of car tires. The tires are made of flammable material, and if they ignite, it will be quite difficult to extinguish it, in addition, during combustion, the air is polluted harmful products combustion and carcinogens. Tire material is practically not biodegradable.

Based on the foregoing, it turns out that recycling tires for vehicles, and first developing a business plan, is the only and best solution to the problem today. The business plan will be relevant processing plant. Tire recycling is a priority tire recycling method in Russia. A control system is provided for the delivery of automobile tires, which are on the balance sheet of enterprises. Enterprises are required to hand over tires for recycling to licensed special plants, which in turn must provide documents on the acceptance of tires in return. When properly recycled, worn tires retain Chemical properties material and can become an excellent raw material for secondary products: metal, textile cord and crumb rubber. The relevance of creating a processing enterprise consists of 2 components:

• solution environmental problem: processing of harmful as well as hazardous waste, the struggle for the conservation of natural resources;
• production of a product suitable for use in industrial areas.

Technologies for recycling used car tires

The main technologies for the processing of tires are currently:

• mechanical grinding using a cascade of crushers (or grinding rollers);
• cryogenic grinding using liquid nitrogen;
• technology of continuous shear and compression in a closed volume in worm-cam machines.

Each of the listed technologies, of course, necessarily requires special equipment:

• coarse crusher;
• crusher 2 stages of grinding for the purpose of separating textiles and steel cord;
• magnetic separators;
• sieve for fractionation of rubber powder;
• storage bunkers;
• pneumatic transport systems;
• bag filters-dust collectors;
• ventilation systems;
• conveyors.

To date, technologies for the processing of automobile tires are quite material-intensive, energy-intensive and expensive for production. Moreover, production in Russia has problems with the provision of raw materials, since the logistics of delivery significantly increases the cost of finished rubber crumb and is not always able to provide the necessary loading of technological equipment.

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Raw materials, supplies and products

In the production of powder, according to which a business plan is drawn up, used tires are used as raw materials for processing. The supply of this raw material will be provided by contracts with repair, transport, service organizations, as well as with enterprises that operate vehicles. Enterprises that will hand over tires for recycling are obliged to pay organizations for processing 1000-3000 rubles / t. As a result of the work of an enterprise or a store for the processing of used tires, the following products are produced:

• textile;
• metal cord in the form of scrap metal;
• rubber powder, rubber crumb.

Of course, the main product is rubber powder with size from 0.03mm to 6.0mm. On its basis, environmentally friendly materials can be created. Crumb up to 0.6 mm is introduced into rubber compounds. As a result, we obtain rubber properties that practically do not differ from those of ordinary rubber, which is made from fresh rubbers, and the cost of production is significantly reduced. Rubber crumb in construction is widely used in the manufacture of waterproofing coatings, rubber slate, rolled roofing material.

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Project financial plan

The business plan of any production includes cost items and necessary investments to organize and launch an enterprise. Thus, investments will consist of the following investments:

1. Registration of an enterprise with the introduction of authorized capital. It will take a month of time and 10 thousand rubles.
2. Print making, purchase of stationery. You will also incur these costs in the first month and will cost about 10,000 rubles.
3. Since this type of activity is subject to licensing, there will be costs associated with obtaining a license. 113,000 rubles will be spent on duties and other expenses.
4. If you decide to rent an area for production, this, together with utility bills and an alarm system, will cost 240,000 rubles a month.
5. The payroll fund will amount to 100,000 rubles per month.
6. Of course, the most significant investment is the purchase of equipment, which will result in 6,400,000.
7. Installation and debugging of equipment will add another 320 thousand to the costs.
8. Scales, sealing equipment, bags - 25,000.
9. In addition, one should not forget to add contingencies (about 100,000) and advertising costs - 50,000 to the business plan.

As a result, we get the required investments for 7,356,303 rubles.

Commercial terms and parameters

Monthly income and expenses:

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Possible Risks of a Recycling Business

The next important assessment the business plan should make is to identify possible risks.

1. Possible equipment failures. This risk can be mitigated by training personnel in the timely repair of equipment. In addition, you need to create a stock of consumables, such as cutters for a milling cutter.
2. Failures in the supply of car tires (raw materials). This risk can be minimized by entering into long-term contracts with suppliers. Risk compensation methods are included in contracts with them. The presence of an administrative resource contributes to the reduction of this type of risk.
3. Weak sales and overstocking. This risk can be minimized by concluding long-term contracts for the purchase of manufactured rubber powder with the manufacturer. It is necessary to rationally explore alternative ways to market rubber powder in all regions Russian Federation. In the past few years, countries have been actively interested in rubber powder in the Russian Federation. South-East Asia, China, for example, who are willing to buy rubber powder in large quantities.
4. Damage to products during storage. This type of risk is quite easily neutralized by providing certain storage conditions for rubber powder in a package (Big-Bag bags). Temperature conditions in the room - from 8 to 35ºC, humidity - from 60 to 90%.
5. Changing the conditions for the acquisition of products by the studied market segment. As 2009 showed, the main condition that changed during the crisis was the price of rubber powder, which fell from 24,000 rubles/t to 12,000 rubles/t due to a sharp drop in demand. It refers to commercial enterprises. At the present time, it is also expedient to work actively in the field of state orders. For example, the priority development of sports in the Russian Federation has led to an unprecedented construction of new sports facilities and the reconstruction of those already built. At these construction sites, rubber powder is used in large quantities.

We bring to the attention of buyers a series of mobile installations for the processing of worn tires into crumb "UPSh-M".

The LLC Tekhnoresursy company produces various equipment for the processing of tires, including a series of UPSh-M plants.

Here you can buy inexpensive mobile equipment for processing all types of car tires into crumbs of the UPSh-M series.

The UPSh-M series includes seven models. Modifications are distinguished by the possibility of processing tires according to the outer diameter.
For example, the UPSh-1200-M model processes tires up to 1200 mm, and the UPSh-3500-M model shreds large tires up to 3500 mm in outer diameter.
Below is a description of the operation of the installations on the example of the UPSh-2-M model.

The equipment allows processing all types of tires into crumbs.

• Recycled tire seat diameter: R15 to R33
• External (outer) tire diameter up to 2000 mm.
• The weight of recycled tires is up to 600 kg.
• Recycling technology: tire mechanical grinding method at ambient temperature.
• Machine dimensions: (L/W/H): 2200*2000*3000 mm.
• Machine weight: no more than 1500 kg.
• Cutting group: 10 cutters.
• Service life of cutters: 180-350 tires (depending on the condition of the tire and its size).
• Average productivity of the machine: 6-20 tires/hour or up to 120 kg of crumb rubber (depending on the type of tires).
• The cost of electricity for the production of 1 ton of clean crumb rubber is approximately 90 kW. Crumb obtained from the outside of the treads and sidewalls of a tire.
• The cost of electricity for crushing the steel cord layers of the tire is about 130 kW/1 ton.
• Tires are recycled to seat rings with a width of about 50 mm. A thick bead wire runs through them.

Up to 20 kg of clean rubber crumb is removed from each worn truck tire (diameter up to 1200 mm) (depending on the degree of tread wear.) Then the rubber-cord layer is removed and the output is crumb with pieces of cord that requires additional cleaning.
When processing KGSH with a diameter of 1600 to 2000 mm, it is possible to produce pure crumb (50-120 kg of granules) + rubber crumb with inclusions of textile fiber or met. wire 60-150 kg. The throughput for recycling CGT is significantly higher than for smaller standard truck tyres.

Additional options:

• Lifting and landing system for heavy tires, weighing up to 800 kg.
• Tire cutting system into 6 rings. Thanks to this option, the UPSh-2 can replace the BB-500 machine. That is, cut a large tire with a diameter of up to 2000 mm into 6 rings: landing rings - 2 pcs; 2 sidewalls; cut treadmill in the center into 2 parts.

This option is relevant if tires are recycled in the partial recycling mode, i.e. grind only the outer shell of clean rubber (from the sidewalls and the treadmill). This option is not required for complete tire recycling.

Main salvage:
BELAZ-type mining CGs, tractor, truck and off-road tires of various sizes with a radial and diagonal cord design that have been decommissioned.

Places of accumulation of worn-out tires:

• on roadsides and unauthorized dumps;
• on the territory of motor transport and other enterprises;
• next to tire shops;
• quarries, landfills where a large number of KGSh.

Due to the fact that automobile footwear must experience long-term destructive loads during operation, expensive high-quality components (natural, synthetic rubbers, oils, reagents, fillers, etc.) in conjunction with the latest technologies. Tire rubber is practically the strongest and most durable of all types of rubber used, it has many other important qualities (elasticity; resistance to acids and alkalis; bending strength, tensile strength, abrasion resistance, resistance to cyclic loads, temperature changes, etc.).

During the mechanical processing of tires into crumbs - granules, the physical and chemical composition of tires practically does not change. Due to the fact that the crumb is a product of tire processing (utilization), the market price for it is 3-5 times lower than for primary rubber raw materials. Therefore, the crumb is an inexpensive, high-quality product of automotive rubber recycling.

The principle of operation of the mobile plant for the processing of automobile tires UPSh-2-M:
1. A tire is rolled up to the machine by the workers.
2. Light tires are loaded into the clamping drum manually (up to 25-35 kg) 2 tires at a time, heavy tires are mounted using a tire lift and landing mechanism.
3. When the tire is put on the clamping drum, the worker spreads the paws of the clamping chuck with the help of hydraulic force and the tire is securely fixed in the drum.
4. After installing the tire, the worker turns on the rotation drive of the chuck, and the fixed tire begins to rotate. Since the wheels have different outer diameters, there are 3 rotation speeds.
5. An automobile wheel rotates at a certain speed, and a powerful cutting crown rotating at a speed of more than 2000 rpm is brought to it by the operator. A group of knives hidden under a protective metal casing is installed on the crown. The bit advance speed is controlled by the operator, similar to working on a lathe. The higher the speed of the crown approach to the tire, the larger the crumb fraction at the outlet and vice versa (this is a way to adjust the crushed rubber fraction). In the production of small fractions of crumbs, the productivity of the plant is lower than in the production of large granules.
6. In this way, first clean rubber crumb is cut off from the tire, and the tire is processed until the cord appears. Then the second stage is the processing of the cord layers of the tire carcass.
7. The larger and heavier the tire, the higher the productivity of the mobile installation, and, as a result, the ability to “remove” more clean crumb rubber in a shorter time (saving time on installing a car tire in chuck).
8. At the request of the customer, the machine is equipped with an additional option for longitudinal cutting of tires into 6 parts (side rings-2 pieces are cut out, sidewalls-2 pieces + the frame is cut into 2 parts in the center of the treadmill). This is convenient for the layout of tires, which reduces their volume and makes rubber a more transportable material. The layout of tire residues makes them convenient for further shredding.
As mentioned above, this option is relevant in the "partial processing of tires into granules" mode.

Sale mobile installations Tire recycling includes the following steps:
1. Concluding an agreement and issuing an invoice for an advance payment of 50%.
2. Production of equipment from 35 to 65 days (depending on the model and configuration).
3. Payment by the buyer of the remaining 50% and sending the equipment to the buyer's address through a transport company.
4. Receipt of equipment by the buyer in his city at the warehouse of the transport company.
5. Personnel training, consulting, information support, exchange of experience is carried out by e-mail. mail, telephone and printed materials sent with the equipment.
6. Warranty period: 12 months.
7. The cost of additional warranty service 24 months: + 7% to the cost of the contract.

Production parameters for UPSh-2-M:
1. Required area - from 25 m2
2. Working shift - 1 person
3. Electricity consumption:

• The installed power is not more than 15 kW.
• Average consumption - no more than 10 kW / h (due to the fact that the equipment operates cyclically, not with full load after engine start)

4. A metal 20-40 foot container or a suitable non-damp room is suitable for a warehouse for finished products.
One 20/40 foot container contains 15/30,000 kg of crushed rubber.
Production is conditionally divided into three zones:

• Warehouse of raw materials.
• Crumb production sector.
• Finished goods warehouse.

General characteristics and advantages of tire recycling technology on mobile units UPSh-M:
UPSh-2-M replaces a whole complex (line) for the complete processing of tires up to 2000 mm into crumb rubber.
Low installation cost, making it affordable for small business start-ups.
The equipment pays off much faster than multi-stage tire shredding lines - within a few months.
About 90 kW is spent on the production of 1 ton of clean crumbs. This is approximately -300 rubles (depending on the tire size, on the local electricity tariff).
The cost of wear of knives is not more than 2000 rubles per ton of pure crushed rubber without inclusions (depends on the type of tire being processed)
The production is simple, the staff is only one worker.
The crumb is ideal for the production of rubber colored tiles by hot and cold molding, thanks to the crushing technology and the oblong shape of the particles. The shape of the rubber crumb "Christmas tree needle" provides the finished product with high bending and tear strength.
At the output: a) pure rubber granules without inclusions of metal and textiles; b) the rubber is crushed with the inclusion of a cord, requiring additional separation.
Almost any room from 25 m2, where there is 15 kW, is suitable for organizing a workshop.
Production is environmentally friendly - there are no emissions into the ground and atmosphere.
Production is not harmful to personnel in terms of dust, vibration and noise levels.
Due to the fact that UPSh-2-M has the ability to process large tires, a number of advantages are achieved compared to the operation of standard expensive equipment for multi-stage tire processing, for example, the possibility of processing a wide range of tires to be recycled by size. Standard equipment can process tires up to 1200 mm in diameter. For example, the UPSh-3500-m model can process tires up to 3500 mm! The cost of recycling of oversized tires and oversized tires is much higher than the cost of recycling a standard car tire up to 1200 mm.

Most of the advantages of the UPSh-M come from the fact that the complete grinding of the tire on the UPSh-M occurs in 1 stage. That is, no additional machines and stages are required, which significantly reduces the cost of the produced commercial granulate.

The cost of 1 ton of crushed rubber Russian market approximately equal to 15 -30 thousand rubles. depending on the type of granules, quality, fraction, seasonality and delivery region.
Rubber crumb produced by UPSh-2-M has the following advantages over round and cubic rubber granules:
During hot molding of colored rubber tiles, very strong products are obtained from such crumbs (especially for tearing and breaking). This is possible due to the elongated shape of the particles. The very structure of the particles also contributes to this. The particles adhere to a larger surface and overlap each other, which is less pronounced when cross-linking round and cubic rubber granules.
The tread of any car tire contains only pure rubber. Neither metal nor textile cord passes through this part. The crumb at the output is obtained without inclusions, which is difficult to achieve when processing the entire tire (minimal inclusions of textiles, metal and rubber dust remain).
It is possible to manufacture crumbs of any fraction (see photo below) at the request of the buyer. This is achieved by the fact that by adjusting the supply of the cutter, the crumb is obtained with the required fraction (from dust to large pieces of RD).
Thanks to the sharp blades of the cutter and the effective air cooling system, the crumb does not receive traces of thermal oxidation.
If necessary, the product from such a crumb can be made solid by strong compression press.
If necessary, it is possible to obtain on UPSh-2-M from fabric-cord tires, in addition to pure crumbs, granules with the inclusion of a cord. For example, a crumb with a fabric cord today is the main and indispensable filler for sports equipment (for example, professional punching bags). Such crushed rubber can be used as the bottom layer of rubber tiles.

Rubber crumb is the main raw material for the production of many popular goods:
Coatings for children's playgrounds
Gyms and sports fields
rubber anti-slip pavers
Coverings of moorings, pools.
Coatings for car washes, garages
Coating for livestock farms.
Cover under trees to delay evaporation of water, prevent the growth of weeds. It has an attractive aesthetic appearance. Used in landscape design.
Sprayed waterproofing coating of walls and foundations.
Filler for sports equipment (punching bags, mats)
Filler in bitumen-rubber mixtures (for the production of high-quality new generation asphalt, rubber mastics and roofing materials).

Economic calculations for crumb production

1. Data:
For simplicity of calculations, we take one tire size 14.00-24.
We work 8 hours per shift, 2 shifts per day, 22 days per month.
Productivity per month: - 20 tons of pure rubber crumb: 10 tons of crumb with cord inclusion.
Number of workers per shift - 1 person
Form of ownership: individual entrepreneur or LLC, where a simplified taxation system operates - 6% of total revenue.
The cost of electricity is 4 rubles / kW (each region has its own tariff)
Monthly deductions for salary (2 workers, when working in 2 shifts) - 50,000 rubles.
The cost of renting a production facility (25 sq.m) is 10,000 rubles per month.
Average power consumption 9 kW/h.
The energy consumption of the workshop per month is 9 (kW) * 16 (h) * 22 (days) = 3170 kW * 4 rubles / kW = 12,700 rubles.
Other monthly expenses (office, household) - 5,000 rubles.
The cost of selling 1 ton of crumbs on the market is 18,000 rubles. (the minimum price for a clean crumb is taken)
2. Calculations:
The energy consumption of the workshop per month is 12,700 rubles.
Wage 2 people per month - 50,000 rubles.
Room rent / month - 10,000 rubles.
The cost of consumables (knives, bags) / month - 10,000 rubles.
Other monthly expenses - 5,000 rubles.
Total total costs: 87,700 rubles.

Productivity of a pure crumb / month. - 20 t.
Productivity on a crumb with inclusion of a cord - 10 t.
The cost of 20 tons of pure chips and 10 tons of RD with the inclusion of cord is 87,700 rubles.
Gross profit - (20,000 * 18) + (10,000 * 10) \u003d 360,000 + 100,000 \u003d 460,000 rubles.
Profit minus cost - 460,000- 87,700 \u003d 372,300 rubles.
Profit after taxes and other fees (8%) - 342,500 rubles.

Options for using crumbs with textile inclusions:
the lower layers of block rubber products obtained by hot molding.
filler for punching bags and other sports equipment (considered the best filler today)
Crumb with the inclusion of met. cord can be used in lower layers rubber tiles.
It can also be cleaned on a magnetic separator. Information on the separator will be sent upon request.
Appearance of the rubber crumb obtained on the UPSh-2-M.

In addition to the UPSh-2-M model, we can offer other modifications of this type equipment:
UPSh-1200-M, for complete recycling of tires up to 1200 mm.
UPSh-1-M, for complete recycling of tires up to 1600 mm.
UPSh-3-M, for complete recycling of tires up to 2200 mm.
UPSh-4-M, for complete recycling of tires up to 2700 mm.
UPSh-5-M, for complete recycling of tires up to 3000 mm.
UPSh-3500-M, for complete recycling of tires up to 3500 mm.

There are also other special modifications of the USB mobile units (for processing the outer shell of the tire into crumbs and the possibility of cutting tires into rings) and the UPSh-T series for processing the outer shell of the tire into pure cubic rubber granules. correct form.

Comparison table of the capabilities of different sets of equipment for the processing of tires with USB in the kit.

• If the task is to produce crumbs, then you can meet the cost of 570,000 rubles. The output will be crumbs in the shape of a "Christmas needle". It is enough to install UPSh-1200. However, unrecycled tire cords will remain.
• If the task is to produce cube-shaped regular crumbs, then the cost of a set of equipment is from 1,327,000 rubles. However, there will be non-recycled tire parts.
• If it is necessary to process the tire into crumb "Christmas needle" and not have waste (crumb and cord plates at the output), then you will need a kit costing from 1,090,000 rubles.
• If the task is to process a tire into a crumb of the correct cuboid shape, so that the output is crumb and cord chips, then the cost of equipment is 1,732,000 rubles.
• If the task is to recycle a tire into crumbs "Christmas needle" and produce rubber tiles from crumbs, then the cost is from 1,185,000 rubles. But there will be remnants of unrecycled tire parts.
• If the task is to process a tire into a regular cube-shaped crumb and produce a rubber tile from the crumb, then the cost of a set of equipment is from 1,827,000 rubles. But there will be leftovers from unrecycled tire parts.
• If the task is to create non-waste production, recycle the tire into crumbs "Christmas needle" and produce rubber tiles from crumbs, then the cost of a set of equipment is from 1,590,000 rubles.
• If the task is to process a tire into crumbs of the correct cuboid shape and produce rubber tiles from crumbs, and establish waste-free production, then the cost of a set of equipment is from 2,232,000 rubles.

If the budget is limited, then you can immediately purchase an inexpensive version of the equipment and eventually buy everything necessary equipment, for example, a kit for the production of colored rubber tiles for 500,000 rubles.
Russian-made equipment is simple, reliable and inexpensive. We produce all these equipment options ourselves, so you have the opportunity not to overpay intermediaries.
Prices and configurations may change, so check them with the manager of the company.