Plastic recycling: not only profit, but also benefit. Vending business: accepting PET bottles. How to choose and where to install a plastic bottle collection machine? How to open a collection point for plastic bottles

It's no secret that in big cities The problem of recycling PET bottles or, more simply, plastic has long been an issue. Many environmentalists are scratching their heads over a solution to this problem. One way or another, there are available solutions, for example, plastic recycling. Agree, saving the ecology of the planet and at the same time earning good money is very cool. Considering that this is very profitable business, then you can safely open your own business in this area. But there are many nuances that definitely need to be mentioned.

General useful information

Since PET bottles can be produced very cheaply, their production is unlikely to cease in the coming years. Such plastic waste is accepted for mere pennies, so it is much easier to throw the plastic away with the garbage rather than take it to a collection point. Huge dumps of bottles and other products appear.

It is worth drawing your attention to the fact that a plastic product itself takes about 200 years to decompose. Since this business will be based on the processing of secondary raw materials, it is very cheap. This kind of business is quite easy to open. This is due to the fact that the state will help you in all possible ways.

Plus, in most cases, you won't need to spend money on purchasing raw materials. It is possible that you will even receive a small percentage for recycling a certain amount of plastic waste. Let's look at some basics of this business and take a closer look at the process line and profitability.

Why is this industry developed in Russia?

This is a question every aspiring entrepreneur should ask. In general, there can be a large number of reasons. But the main one is this: businessmen believe that a huge initial investment will be required. In addition, there is an opinion that such an activity is unprofitable, which is fundamentally wrong. To give some visual figures, there are very few enterprises in Russia that process plastic.

Approximately 6% goes to recycling and, accordingly, 94% goes to a landfill, where PET bottles decompose over the next two to three hundred years. But in Europe, for example, the situation is not so dire, although it is also far from ideal. About 80% of plastic is recycled there. Based on all this, we can say with confidence that this is a very profitable investment, especially if you open in big city, where hundreds of tons of plastic are brought to landfill every year.

First steps to starting a business

The most important thing is a successful start, and then it will be easier. At the very beginning you will have to run. It is worth finding out if your city has special environmental programs. Their essence lies in the fact that regional authorities allocate cash grants or other assistance to budding businessmen in this industry. So, they can help you find premises or organize regular deliveries of raw materials to the warehouse, or pay a percentage of recycled waste.

Therefore, before you register entity, check your local administration. There you can find out how the authorities support the ecology of their city or region. After you conclude an agreement, you can open a bank account and also begin searching for a suitable premises where your small plant will be located. Don't forget to register a legal entity, preferably using the "LLC" form.

Where can I accept plastic for recycling?

As noted a little above, you need to start looking for suitable premises. If in Europe it is a real problem to find an empty factory or workshop, then in Russia nothing is easier. There are a large number of buildings that have stood idle since Soviet times. You need to focus on an area of ​​300 square meters. This will be quite enough to install all the equipment, as well as organize a small warehouse for storing raw materials and finished products.

But do not forget that in the case of an abandoned building, you will need to restore or conduct communications yourself. If you have available funds, then you can rent a premises that is ready to open, but you will have to spend a lot of money. Another option is prefabricated hangars. This is a good solution if you need to open as soon as possible and don’t have time to search.

Purchase of equipment

After you have selected the premises, carried out all the communications and made them suitable for use, you need to start purchasing equipment. Here you can go two ways: buy equipment domestic production or foreign. In the first case, the purchase will cost slightly less, but the quality will suffer. In the latter case, everything is extremely expensive.

It is worth drawing your attention to the fact that accepting plastic for recycling is not releasing drinking water, therefore, a technological line manufactured in Russia will be quite sufficient. If you buy low-productivity simple equipment, then everything will cost about 600 thousand rubles. If you plan to create a full-fledged powerful plant, then you need to pay at least 2-3 million rubles for equipment for plastic processing.

In principle, you can start with a small plant. It is most profitable to recycle transparent plastic; it can be sold for about 20 thousand rubles. per ton, colored - 15 thousand rubles, and brown - 10 thousand rubles.

Recycling plastic waste: technology and features

Let's look at how, in fact, everything happens. The whole process can be divided into several simple stages. The first thing you need to do is sort. This is done manually. Workers should separate colored plastic, clear plastic and brown plastic. This is due to the fact that at the end we must get a product of the same color, otherwise the cost of the batch will decrease significantly.

Foreign objects such as rubber or paper must be removed manually. At the end of the sorting process, plastic containers are loaded into the line. Processing itself does not take much time, although it all depends on the productivity of the equipment, so it can be either a ton per hour or 200-300 kilograms.

The line consists of several connected units. At the first stage, the caps and labels are separated, after which the raw materials enter crushers, where they are crushed with knives and transferred further along the conveyor. Next is the washing machine, which hot water Removes not only dirt, but also unnecessary crushing residues. Then the plastic undergoes polishing and rinsing, and comes off the assembly line already cleaned. Flex gradually accumulates in a bunker, from where it is then unloaded and sorted.

Where to get raw materials for processing?

This is perhaps the simplest issue that can be resolved extremely quickly. Surely there are landfills in your city where large amounts of plastic are brought in every day. Nothing prevents you from concluding an agreement with the owner and taking the raw materials to your place for processing. This is quite beneficial for the landfill owner, since he does not have to pay money for transportation to a larger landfill or disposal.

You can make advertisements stating that you accept plastic at a good price, say, 6 rubles per kilogram. By the way, it is advisable to organize a collection point directly at or near the warehouse. This way you will save yourself from unnecessary transportation costs. In principle, there should not be any problems here. As noted above, the state, and primarily local authorities, are interested in plastic recycling.

Income and expenses

Well, now let's talk about how much you will ultimately have to spend and how much you can earn in a month of hard work. The equipment will cost about 600,000 rubles, plus we will need to hire employees, at least 6-8 people. If everyone’s salary is about 20,000-25,000 rubles, then that’s another 150 thousand. It is also worth taking into account unforeseen expenses; we will allocate 100,000 rubles for them.

If local authorities help with the premises, then at first there will be no need to pay for its rent, but for electricity you will have to pay 30 thousand rubles every month. In general, recycling plastic will cost you 900,000 rubles. But keep in mind that this is for a low-productivity production line. Costs will increase significantly when purchasing more powerful equipment. In about a year you should be fully paid off. To do this, you need to produce about 10 tons of flex per month.

What else do you need to know?

As you can see, plastic recycling is a quite profitable business. But it is very important to have the right approach here. For example, you can significantly reduce costs if you seek help from the city administration. In addition, you can constantly conclude effective contracts with owners large landfills for the supply of raw materials for processing. Over time, you will be able to gradually expand your plant and increase the productivity of the production line. Profits will grow, and along with this you will be doing quite useful things for local residents and the land on which you live.

Conclusion

Do not forget about such an important point as the location of the plant. It should not be on residential streets. This is due to the noise produced during processing. If this does not cause indignation among residents during the day, then dozens of complaints will be received at night. In addition, few people will like a standing hangar with waste under the window, even if it is covered.

There are standards that determine the minimum distance to residential buildings in the city. They need to be clarified with the local administration. Well, that’s all that can be said about what processing plastic into granules is, and what are the advantages of this business. As you can see, there is nothing unrealistic here. Moreover, having secured the necessary support, you will be able to start and develop more easily.

Recycling plastic bottles- a business that pursues not only economic gain. Most entrepreneurs see this as a manifestation social responsibility. Make it profitable environmental project Maybe.

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Technology of the plastic bottle recycling process

Today there are two main processing technologies:

• production of PET granules for the production of polymer products;
• production of recycled PET.

Stages of recycling plastic bottles:

• collection;
• sorting;
• washing;
• granulation.

Collection Sorting Washing Granulation

Collection of raw materials

Collection methods:

• creation of mobile or stationary reception points;
• establishing supplies from landfills;
• installation of special tanks or machines.

Significant transportation costs may be required during the collection stage. The plastic is light but voluminous. To reduce size and reduce transportation costs, it is recommended to purchase a mobile press.

It may seem that organizing the collection of raw materials is the easiest step. However, it is not. Often, recyclables in landfills are shared by existing companies. Direct collection from the population involves advertising and purchasing costs.

To install tanks for separate collection garbage will need permission from the administration and already prepared city infrastructure. If you install a container only to collect plastic, you need to educational work with residents. Separate storage and disposal of waste is poorly developed in our country and you need to be prepared for everything to end up in a special container.

Live reception points for the population are advantageous in that primary raw materials are delivered according to requirements. For example, bottles can be taken straight away without caps or rings. They are made from a different type of plastic and are recycled separately.

One of the most profitable methods of collection is the delivery of recyclable materials to school institutions, similar to the collection of waste paper in the USSR. This will require additional agreement with management and costs to encourage students. But in the end it can provide good volumes and, with proper information about the requirements for raw materials, eliminate the need for additional sorting.

At the collection stage, it should be noted that bottles are less suitable for recycling:

• Red;
• from under the oil;
• from dairy products;
• packaging for household chemicals.

Sorting

Sorting is the most labor-intensive process. It can be carried out either automatically or manually.

If computer sorting is established at the production site, then after placing the raw materials in a drum and separating them from dirt and metals, it is the system that determines the color and sorts the plastic into bins.

Plastic is sorted by color:

• natural;
• blue;
• brown;
• green.

After recycling, the color of the plastic remains the same. Therefore, recycled material is valued by packaging manufacturers. Colored finished raw materials save them from additional costs for dyes.

Raw materials made from brown plastic are the highest quality, but cheap. It cannot be repainted. Next comes green and blue flex. Transparent is the most expensive.

Washing

Sorted bottles must be thoroughly cleaned of labels, remaining contents and dirt. Treatment is carried out with hot water and caustic soda. Before washing, if this is not done in advance, the plugs and rings are first removed.

Then the clean raw materials are crushed and granulated.

Granulation

Purified PET becomes flake in special crushers.

Flex is multi-colored plastic flakes measuring 12-20 mm, obtained from the recycling of polyethylene terephthalate.

After washing, the flex is thoroughly dried in a centrifuge and dryer.

• heats up to 280 degrees;
• stretched into fibers;
• cut into identical granules.

Then the plastic is sent to a special room, where, under the influence of nitrogen and temperature, it becomes cloudy and gains the required mass and viscosity.

Packaging is made from granular plastic, Construction Materials, clothes. To make 1 polyester T-shirt you will need 20 PET bottles.

Business relevance

The relevance of a business is determined by two indicators:

• economic;
• environmental.

According to research, a regular plastic bottle takes 200 years to decompose. According to statistics from the UN Committee, every year millions of animals and birds die on Earth due to plastic waste. Billions of tons of garbage are dumped into the world's oceans, resulting in the formation of an entire island several times the size of the United States.

Therefore, recycling is not only a profitable business, but also an opportunity to improve the environment of the planet.

The economic relevance of the plastic bottle recycling business in Russia is explained by the following indicators:

1. The activity is relatively new. The competition is relatively small.
2. There is no shortage of raw materials. A significant part of beverage packaging is plastic bottles.
3. Stable demand. Flex obtained during processing is used in the production of disposable plastic dishes, containers, films and other things.

Recycled PET granulate is widely in demand in production.

It is made from:

• plastic bottles;
• thick film;
• fabrics for the textile industry;
• building materials: tiles and paving slabs;
• components for the automotive industry (engine covers, panels, bumpers, doors).

In addition, the same material can be recycled more than once.

Market description and analysis

The world produces more than 3 billion tons of waste of various materials every year. Among them, about 20% are plastic. In our country, there is about 25 kg of waste per person per year. Mostly polyethylene and polypropylene are processed.

The annual volume of plastic waste generation in Russia is about 40 million tons. 35% of them can become recyclable.

The main obstacle to organizing complete waste recycling is the lack of a system and resources for separate collection established at the legislative level. Few people decide to dispose and collect waste separately.

Despite the difficulties, the industry in Russia tends to develop.

Development indicators:

• the number of companies producing raw materials from used plastic is increasing;
• profitability is growing;
• the cost of primary raw materials increases;
• Gradually, the state is adopting laws and preferential niches that are attractive to entrepreneurs.

According to Research. Techart, the domestic processing market is estimated at $1.5-2 billion. Wherein Russian market technologically undeveloped.

Statistics show this:

• almost 97% of total number waste is located in landfills;
• only about 2% of solid waste is burned;
• Only 3% of waste is subject to industrial processing.

Advantages and disadvantages

The idea of ​​recycling plastic waste is becoming significant and economically attractive, but it has both pros and cons.

Sales channels

To get decent profitability, you need to think through distribution channels in advance.

They could be:

1. Sale of material to similar enterprises with a more complete operating cycle.
2. Sale of material to companies specializing in the production of flex fibers. There are few such enterprises in Russia, their volumes are very large and they are interested in partnership.
3. Foreign companies.

Competitive advantages

If the territory already has a large enterprise in which technology has been established, collecting and marketing raw materials can be a difficult task.

Main competitive advantages:

• good location;
• well-established collection of raw materials;
• competent sales policy, including with the participation of foreign partners;
• availability of modern equipment and process automation.

Advertising campaign

Promoting an enterprise can have 2 goals:

• organizing the collection of raw materials;
• establishing sales.

To organize the collection of raw materials with tools advertising campaign I can be:

• outdoor advertising in residential areas where it is planned to organize stationary or mobile collection points;
• audio advertising at transport stops;
• advertisements in educational institutions to attract students' attention;
• placing advertisements near city landfills.

To establish sales, it is necessary to focus on large enterprises and legal entities.

Promotion may include:

• development of a company website;
• advertisements in local print media, interviews with the manager;
• email newsletter;
• specialized promotion in foreign online markets.

Step-by-step opening instructions

Step-by-step opening instructions consist of the following steps:

1. Local market analysis.
2. Collecting and obtaining necessary consultations, searching for business representatives from related industries.
3. Development detailed business plan with calculations.
4. Determining the possibility of obtaining subsidies and grants.
5. Registration of activities in government agencies.
6. Selection of premises.
7. Purchase of equipment and inventory.
8. Carrying out all communications and installation of the production line.
9. Staff selection and training.
10. Finding and attracting partners, establishing a sales policy.
11. Conducting an advertising campaign.
12. Start of enterprise activity.

Documentation

To register an enterprise with government agencies, you will need the legal form of LLC.

This will allow:

• enter into contracts for the supply of products abroad;
• conduct cooperation with legal entities.

This type of activity is licensed in accordance with Law No. 458-FZ.
You will need to obtain permission from the Sanitary and Epidemiological Station.

Room

For the operation of the enterprise, a warehouse or production facility with a total area of ​​at least 200 square meters is selected. m, with ceiling heights from 5 m.

Communications must be connected to the premises:

• electricity;
• water supply;
• sewerage

The following zones are organized on the site:

• office;
• warehouse for finished products and raw materials;
• premises with production equipment;
• sanitary rooms;
• additional warehouses.

The site must be removed from residential buildings. A location near landfills is considered successful for reducing transport costs. A parking lot is equipped on the territory of the enterprise, and entry is organized in a special way.

In regions with developed state support You need to find out about the possibility of renting premises on preferential terms.

Equipment and inventory

Availability of equipment depends on the amount of initial investment. The technological processing line consists of certain units.

Optional equipment:

• wastewater neutralization station;
• supply and exhaust ventilation.

Judging by the feedback from entrepreneurs, profitable option is the purchase of a line and processing kit with installation and turnkey installation.

The video shows the operation of a PET bottle recycling line. Filmed by Universal Company.

Staff

The enterprise, which provides a full processing cycle, consists of 15 employees.

Accounting first initial stage can be handled by a director or an on-site employee.

Financial plan

Planning of financial indicators is based on the following data.

How much does it cost to start recycling plastic bottles?

To determine the cost of the initial investment, all major expense items should be taken into account.

Regular expenses

Regular project costs.

Income

It is very important to build a competent sales policy and find wholesale buyers of products. This way, the equipment will not be idle, and it will be possible to recoup costs and earn money in the shortest possible time.

Earnings that you can receive.

Calendar plan

Planning for the launch of production should begin with drawing up a schedule.

Risks and payback

Taking into account the productivity of the equipment and the initial investment, the payback period for the business is 13 months.

For a complete overview of future activities enterprises, the risks should be taken into account:

• fluctuations in the cost of final raw materials;
• decrease in enterprise productivity;
• changes in legislation;
• interruptions in the supply of raw materials;
• dependence on the quality of work of low-skilled personnel.

Video

Plastic is one of the main enemies for all living things. That is why for decades now humanity has been fighting against packaging and bottles that pollute environment. Based on the results of research conducted by scientists, a clear conclusion was made that plastic decomposition takes about two hundred years.

During this period, this waste poisons the territory in which it is located. It is worth saying that every year the production of plastic packaging around the world is increasing at a rapid pace. This is the main reason for the increase in the amount of waste from this material.

Solving an environmental problem

Today, in order to stop plastic pollution of the planet, it is necessary to completely abandon its production. However this option is unreal. The fact is that plastic is a universal and cheap material that is used in almost all areas of human activity. Moreover, on this moment worthy alternative he doesn't exist.

Reducing the amount of hazardous waste can be helped by limiting the production of environmentally unsafe packaging. This method is currently used in many foreign countries. For example, in European stores plastic bags replaced with paper ones, which do not harm the environment and can decompose in two to four weeks when disposed of.

Reducing the amount of plastic waste can also be achieved by recycling this material. The bulk of packaging that needs to be recycled is bottles. Almost all manufacturers of carbonated and mineral waters they are poured into plastic bottles. In this regard, the problem of disposal arises. By solving it, you can open your own business using plastic bottles.

Waste collection

Before organizing the acceptance of PET bottles, you should carefully study the experience of European businessmen. Special machines are installed at retail outlets in most countries. Their main purpose is to collect PET bottles. If you carefully study this issue, you can conclude that you can make money from such waste. However, this is not easy to do. Currently in Russia, PET bottles are accepted by only one company, which is assisted by the Moscow government.

Types of slot machines

The device with which PET bottles can be received is a special container for packaging. In this case, to determine the object, it is scanned. In world practice, there are two types of such machines. The first of them includes those that scan and accept PET bottles. The second type of machines is designed for collecting aluminum containers.

Operating principle

“Smart” containers are called fandomats. Vending machines for collecting plastic bottles and aluminum containers exchange recyclable packaging for money. In these containers, the volume and weight of the container are determined, and barcodes are recognized, allowing the object to be identified.

The automatic collection machine for plastic bottles and aluminum containers is equipped with a microclimate system that maintains certain humidity and temperature values ​​and allows the device to operate smoothly.

Acquisition

The production of such machines is established in Germany. In this regard, the price of this equipment is considerable. The cost range of fandomates is from four thousand eight hundred to seven thousand euros.

Should I buy such a machine or not? When starting his own business, every entrepreneur draws conclusions about the payback period for the equipment he purchases. Collecting plastic bottles as a business is not an easy task. That is why, before taking certain steps, it is necessary to enlist the support of government agencies.

The vending business will advance faster and bring real profits when the collection of plastic containers is combined with its recycling. These two processes are practically inseparable from each other. In order for raw materials to be processed, they must first be collected. Wherein best place will serve to accommodate fandomats trading floors shops or the area in front of the entrance to super- and minimarkets.

Business profitability

Let's assume that there are two thousand fandomats installed in the city. It is most profitable to accept aluminum containers. The container for its collection can hold up to four hundred cans. Consequently, the daily supply from all fandomats will be 800,000 cans.

The cost of aluminum raw materials ($1.28 per kilogram) will result in daily revenue of $25.5 thousand. Of this, the machine will pay 18.5 thousand dollars to those who put the cans into it. As a result, the daily profit will be seven thousand dollars. But do not forget that it will take twelve million euros to purchase such a number of fandomates.

Thus, under favorable conditions, making a profit is possible only five to six years after starting a business. However, we did not include the costs of administration, logistics and technical support in our calculation. The conclusion is clear. In order to build a network of fandomates, government assistance will be required.

Collection and processing

Statistics from global practice indicate that packaging and receiving containers are the most unprofitable links in the plastic recycling chain. This state of affairs exists in almost all countries. For business, a necessary condition is budget subsidies and support from the city authorities.

The next stage, plastic recycling, is more profitable. There is a certain opinion of experts. According to it, the payback of a waste processing enterprise is achieved within one to two years from the moment of its opening.

At the same time, on average, profitability indicators reach twenty-five percent. Higher income can be obtained by combining two processes - collecting and recycling plastic containers. However, to open such a business, government subsidies will certainly be needed.

Additionally, some experts believe that fandomaths in Russia currently operate the wrong reward scheme. Thus, in Germany, a person who throws a bottle or can into the device is given a special coupon, which allows them to reduce the cost of products purchased in the store. In our country, it is easier for a person to throw an empty bottle into the trash bin than to go to a fandomat, which will give him some small change in exchange for the container.

Some experts believe that there is another way to attract attention to the device for collecting plastic bottles. If the fandomat fulfills in exchange for the container musical composition or “tells” a joke, then people will walk not to the ballot box, but to him. This can achieve significant savings Money for issue.

Use of waste plastic

Despite the difficulties of the business of accepting PET bottles, there are plans to expand the network of fandomates in Russia. How is waste plastic used?
Recycled PET serves as a material for the manufacture of synthetic yarns, fibers and geotextiles.

Almost thirty percent of waste is spent for these purposes. PET fibers are used for car upholstery. They are used to make carpets for offices and homes. European standard PET is used in the production of polyester fabric. This material is used as insulation for sleeping bags and sportswear, and also as a filler for soft toys. If the fiber is fine, it is used in the production of artificial wool for scarves, sweaters and knitted shirts.

Conclusion

Creating a business for collecting and recycling PET bottles and aluminum containers will require a lot of effort and time. At the same time, state support is important. However, having overcome all the obstacles, you will be able to achieve an unprecedented result, and then all costs will be covered by income. The most important thing is to believe in success, and then everything will certainly work out.

Growing interest in the organization own business has been observed for more than a year now. At the same time, most individuals and large companies are increasingly paying tribute to environmental protection in order to preserve their health and the future of the planet.

That is why one of the increasingly popular ideas is recycling PET bottles.

Since any projects that help improve people's living conditions are at the peak of popularity, bottle recycling is a relevant business idea. Considering the fact that so far practically no one is doing this in our country, we can conclude that any aspiring entrepreneur has a chance to gain a foothold in the industry and start making decent money.

However, this type of business has its drawbacks, which in essence can be considered as obstacles to the successful implementation of the idea:

• Difficulties associated with opening. Since this area is poorly regulated by law, the preparation of documentation itself is a rather complex process. In addition, it is necessary to obtain large quantity permissions from various types of structures. As a result, the entire process can take from 5 to 8 months (which is quite long compared to other types of activities).
• Difficulty in establishing a fairly stable supply of raw materials. In order to truly make money in the processing industry, you need to set up the process so that there is a constant supply of raw materials. On the other hand, a problem of a different nature stands out here - it is not always clear where processed products can be sold.
• High dependence on manual labor . In all situations where a business depends on this type of labor, it is necessary to organize employees in such a way that they form a friendly team - otherwise the efficiency of activity will tend to zero. The solution to this problem can be simplified by building a motivation system.

At the same time, the advantages of this business outweigh all possible disadvantages. So, among them stand out:

• High profitability. The profit to revenue ratio will be around 25%, which is significantly higher than in other areas.
• Loyal attitude of people towards such activities. If many companies have a controversial image among the population, then an entrepreneur engaged in bottle recycling will definitely be respected among the residents. This can guarantee some support from them.
• Environmental projects are easier now receive support from government and local authorities.
• Many companies strive to be socially responsible and in some way protect the environment. At the same time, they often do not want to do this, because if this is not their main profile, it can be extremely unprofitable from an economic point of view and have a negative impact on efficiency. Therefore, they prefer to invest in this kind of projects.

Process technology

The technology is carried out as follows:

1. First, plastic PET bottles are collected.
2. Then you need to sort by class. Most often, it is produced into an unpainted group and a dyed one, within which additional sorting is performed by color. Each subgroup will be processed separately. Also a separate category are bottles made of polyvinyl chloride, which must be processed in a special way.
3. After this, manual removal of rubber, paper, metal, etc. occurs in each group.
4. The next step is to compress the bottles. Once they become compressed, they must be loaded onto a line dedicated to container recycling.
5. The result is flake-shaped flakes. Flex is a raw material either for the production of the same bottles, or for chemical fiber, from which many products are made, among which packaging tape, paving slabs, films, etc. stand out.

It is important to understand that during the recycling process, labels and caps are automatically removed and bottles are crushed. Then the fragments are placed in a special cauldron, where the remaining foreign elements are washed off with water. Finally, the cleaned plastic is further cleaned and dried. It must be stored in a designated bin.

Necessary equipment

There are two options for organizing this type of business:

• Firstly, it could be mobile plant for recycling, fits in a truck. This idea is most profitable if the entrepreneur plans to serve several small cities at once through his project.
• Second case - rent of a building for a processing workshop. The cost of equipment for a fully equipped line can be 3-4 million rubles y. You will need:
  • Belt conveyors;
  • Rotary machine;
  • The so-called “crusher” is a device for crushing bottles;
  • Screw conveyor;
  • Steam boiler;
  • Polishing machine;
  • Dryer-water separator;
  • Air dryer;
  • Storage bins.

It is important to understand that the cost of a mobile plant will be higher and will be approximately 5-6 million rubles. As for the stationary option, you will need big square– not less than 2000 sq.m. Accordingly, abandoned factories or warehouses closer to the outskirts of the city are best suited for these purposes - so that the price for the premises does not turn out to be exorbitant. Alternatively, you can buy a large plot of land and build a hangar yourself (however, this will cost much more).

Ideally, produce not only flex, but also fiber, since in this case profits and profitability will significantly increase. However, this will require an even higher level of investment, and a new entrepreneur should do this only after the initial investment has paid off and begins to generate a stable income.

Obtaining raw materials for bottle recycling

In order to successfully organize a business, it is more advisable to open a plant in big city so that transport costs are minimal, since bottles are a very light product, which at the same time takes up a fairly large amount of space - accordingly, transportation over long distances will reduce profitability. Alternatively, the location may be equidistant from several major cities.

Raw materials are collected by hand at landfills V various points countries. Essentially, at these landfills, bottles are hand-picked into bags, then pressed and delivered directly to the factory.

In addition, you can search for raw materials via the Internet. There are many platforms where advertisements for the sale or purchase of plastic bottles are posted. The main task in this case is to offer more favorable conditions than potential competitors: these kinds of services work on the principle of regular auctions.

You can find a direct supplier of waste in the form of PET bottles. Often this method turns out to be the cheapest. It is necessary to find manufacturing or trading companies that produce large volumes of this type of waste (in particular, these may be the offices of beverage companies, since in most of them the consumption of all products is free for employees: accordingly, the level of consumption is very high).

General costs of starting a business

First of all, you need to understand that organizing such a business will require a large number of workers, since many operations will be performed using manual labor. The minimum number of workers will be 10 people. At the same time, their average salary at the moment is about 20 thousand rubles. However, it is important not to forget about the motivation system: as a result, the costs of wages will be slightly higher.

When making calculations, it is necessary to take into account the fact that the employees’ work schedule must be in shifts.

To purchase a ton of bottles, taking into account transport costs, it will take about 10-15 thousand rubles(primarily depending on the purchase price). Interestingly, the price depends not only on who the purchase is made from, but also on the type of raw material: for example, brown plastic is the cheapest (its scope of application is quite narrow), while transparent plastic, on the contrary, is considered the most expensive.

Costs also need to take into account the cost of electricity and water consumed. The cost of one ton of finished products may vary from 40 to 90 thousand rubles. It depends on the size of the granules, their technical characteristics, as well as colors.

Sales of products

In order to make money from this kind of production, it is necessary to properly set up a sales system. Firstly, a company that does not produce fiber can sell to other similar processing companies with a more complete technological cycle. In this case, the price per ton will be slightly lower than the market price, but the enterprise will have constant demand.

In addition, some organizations are engaged only in the production of fiber from ready-made flex. There are only a few such enterprises in Russia, but their volumes are very large, so this will guarantee a stable profit. You can use the platform to find buyers of recycled plastic - place an ad and wait for responses.

Calculation of profitability and payback period

The payback period for such a project will be approximately 1.5-2 years due to the need for a large amount of investment at the initial stage. The advantage is the fact that the costs of an organized processing process are quite low. Therefore, with revenue of 800 thousand rubles per month, the profit will be about 200-300 thousand rubles, depending on the raw materials processed and other factors.

Thus, a business focused on improving the environmental situation can be profitable and bring in stable income. high level income. Bottle recycling is promising niche, in which a small number of companies operate, so market saturation does not threaten the industry for many years.

Video material about the organization of production

In the video you can see the production line and processing technology:

Looking through every day a huge amount of varied information about small businesses, as well as about real options for making money from scratch, you can come to disappointing conclusions; in general, all of it concerns adults. Indeed, with an adult citizen everything seems to be clear, we look for an idea, we implement it, and it doesn’t matter in what industry. The situation looks completely different in terms of earning opportunities for teenagers.

In reality, the country’s legislation (with “concern” about the exploitation of children) and simply the realities of life actually put an end to any attempts to independently earn pocket money. Of course, there are a lot of advertisements and offers on the Internet, but most of them at least do not provide real opportunities, but offer a simple “scam” with a loss of time and without significant returns. Moreover, not every student can or even wants to like or write articles. In the field real business the situation is even worse, the growing wave of emigrants and problems in the economy make it simply not rational to use teenagers. But to create your own business, you need resources, both financial (money) and material (premises, documents). On the blog pages I talked about business ideas, but today I want to offer two more options from scratch.

The first option does not look quite presentable, but it meets the main principles of building a business for teenagers aged 12 to 16 years.

• - does not require financial investments;
• - has a conditionally free raw material base;
• - there are a lot of variations.

Plastic bottles and business

Plastic waste has become one of the main scourges of large and small cities in the country; on the one hand, it is used in almost any product, on the other hand, it is practically not recycled naturally. Among plastic waste(we’re talking about all plastics in general), plastic bottles occupy the most noticeable share. They are used a lot and in the same quantities they are scattered throughout the city, outskirts, and parks. In fact, we can talk almost endlessly large resource, subject to their reuse It's practically a Klondike for business. The question remains, how can you use them?

There is an option for an “adult” business with the processing of bottles into flex (plastic shavings), but the cost of such equipment is very high, and it is not suitable for young and beginning entrepreneurs. There are also more earthly options.

A more realistic option for young people is making tape from plastic bottles, but more on that below, but now why plastic bottles?

• - first. The technology for making tape from PET bottles and laminating is simple and does not require any money, that is, it is really a business from scratch.
• - second. The resulting tape is durable and can actually be used.
• - third. There are so many plastic bottles that they will never run out, which allows us to talk about a limitless (in the conditions of a particular business) raw material base, and free of charge.

How can you earn money

There are two main options for using plastic bottles for business:

The first option for making PET tape and its use.

The idea is simple: with the help of a simple bottle cutter, a plastic bottle is cut into a strip of the required width. The width of the tape can vary from 2 mm to 6-7 mm, depending on the further purpose. After cutting, we get a dense plastic rope from which you can make:

• - brooms. An example of making such a broom is in the video.
• - net for plants.
• - weaving of various products.

The second option is lamination using plastic bottles

The option is also simple, in fact, you will need an industrial hair dryer and plastic PET. Literally any small item can be laminated. Eg:

• - cans, bottles;
• - key holders, keychains;
• - door handles, spare parts, metal products (for example, decorations for metal grilles), tool handles (axe, pliers, etc.).

The advantages of such lamination are simply enormous; de facto, we get almost “eternal” products that are not afraid of any atmospheric phenomena and with significantly best characteristics in terms of resistance to impacts and other mechanical damage. The same jar or bottle covered with such a layer is much more difficult to break. An additional bonus is the possibility of decoration, for example, we put plain paper with a pattern on the jar and laminate it, cheaply and efficiently.

Technological features of business organization

Need a bottle cutter.

You can make it yourself on the Internet, there are examples of 10 different devices that allow you to cut ribbons from plastic bottles.

Room.

You can stay in an ordinary garage; in fact, this idea perfectly fits the definition of a garage business. It can realistically fit on 5-10 squares.

Industrial hair dryer, microwave.

If you are making brooms or weaving nets, you do not need a hairdryer, but for laminating it is required. A large microwave is used to "straighten" the plastic rope. Essentially, after cutting, the tape is wound onto a “rectangular” shape, the width of the shape being equal to the length of the broom strips. Next, the form is placed in the microwave where the plastic is heated and gets the required shape (the main thing is not to overheat).

That's all, the rest is plastic in unlimited quantities. Then we apply our own efforts and receive a small, stable and, most importantly, absolutely your personal income.

How much can you earn in a business with plastic bottles?

The question is open, it all depends on what to do and in what quantities. Eg:

• - a broom costs about 200 rubles, your product will cost 170 rubles, of which 100 will be spent on components (handle, base, glue). You can earn about 70 rubles with clean ones from 1 unit of self-made broom from plastic bottles. Not enough, but if you consider that you can collect 20-30 pieces a day without any problems, then you get about 1500 - 2000 rubles of net income per day of work. As a result, working 5-6 days a month (purely on weekends, which is acceptable for teenagers and schoolchildren) you can earn about 10-12 thousand in pocket money.

• - if we’re talking about lamination, then it’s even simpler. Laminating one product, for example, an ax handle, which will make it beautiful and durable, will cost about 50 rubles and will take approximately 10 minutes. Then do the math for yourself. By the way, who is stopping ordinary ax handles from being made beautiful by sharpening them into fiberglass? I think that any trader on the market will become your wholesale customer. So a teenager or schoolchild can earn their 15-20 thousand a month with this lamination without any problems.

Video examples of making money for teenagers using plastic bottles

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