Business plan for the production of paper and other bags. Production of plastic bags

We will tell you why a business idea for manufacturing plastic bags will not burn out, how much money is needed to launch the project and how justified is investing in such production.

Most entrepreneurs prefer to start in already developed industries, building a business in the image and likeness of successful analogues. The production of plastic bags is one of these areas.

Do you want to know what investments a new business will require, why it is attractive and unique, and what profit it will bring? Read our article carefully.

How in demand is the production of plastic bags?

The production of packaging materials attracts entrepreneurs with constant demand. Polyethylene has become the most popular packaging method in recent decades, and this trend is not slowing down.

Plastic bags are used in trade, catering, manufacturing, construction, and private households. PET is used to produce bags for garbage, bread, clothing, freezing, sandwiches, cling film, etc. And bright plastic bags with logos are an excellent advertising medium, inexpensive and effective.

We often hear about the need to replace plastic with paper, etc. There is a trend towards this, but the market situation in Russia dictates its own laws. Therefore, you should not be surprised by the opening of another PET production facility: the population and entrepreneurs are choosing budget products.

Why won't such a business idea fail?

So, the first factor in the attractiveness of film packaging is the constant demand of consumers.

The second factor is the wide range. A full-cycle PET plant will satisfy the needs of cities and villages, trade, construction, and manufacturing companies, and respond to seasonal changes in demand.

For example, during the summer season, covering material (films for greenhouses) is in demand, and when harvesting, thick bags are needed for storing and transporting vegetables, etc.

How else does a PET mini-plant attract entrepreneurs, and where do the risks await them?

Let's consider the pros and cons of the project:

Strategy: mini-shop or full cycle?

Is it possible to build a profitable enterprise with minimal start-up capital?

To answer this question, let's conduct a brief comparative analysis:

The table shows the average parameters. Setting up a full-cycle workshop will require 10 times more money and effort than starting a mini-line. But these costs will pay off faster: the cost of production is twice as high, the range is wider.

The first option (for example, a mini-workshop for the production garbage bags) will become a profitable business if three conditions are met:

1. Concluded profitable contract for the sale of products.
2. An agreement was signed for high-quality raw materials at a low price.
3. Costs for delivery and maintenance of the workshop are minimal.

At the same time, the second option, based on the complete processing of raw materials into film and then into bags, may not bring the expected income, but losses. The reason will be the refusal of the wholesaler to cooperate, an increase in prices for raw materials or other commercial risk.

By investing a large sum in development, you need to be prepared for both high profits and big losses. The result of any undertaking depends on the specific conditions of doing business, agreements with partners, the market situation and the managerial competence of the owner.

Watch the workshop in action in video format:

Where to start making plastic bags - step-by-step instructions for a businessman

Before making any investment, do your market research and create a business plan. These actions are necessary, regardless of the chosen production format.

Of course, you can spend money by ordering marketing research from specialists. But if your plans do not include setting up an international holding company for the production of T-shirt bags, and your interests are limited to selling packaging for the needs of the nearby Villa-Kukuevo farms and retail outlets on the Rublevo-Figasevo highway, conduct your own marketing.

Let's look at the parameters that are definitely worth studying.

Consumers. Think about who your customers will be, what products they will purchase and in what quantities. Take into account seasonal demand (if you plan to cooperate with construction companies and agriculture). Also evaluate the distance of customers from your warehouse (price and delivery times matter!).

Advice: Take advantage of personal connections and conduct research in the business environment, find out about the needs of different companies for film or bags, volumes, prices, competitors, etc.

Competitors. Analyze who supplies products to your region, whether there are local manufacturers. Evaluate the quality of their product, cost, delivery conditions.

Raw material suppliers. Determine the conditions under which you will receive raw materials for your workshop. Evaluate the cost, delivery time, payment procedure, manufacturer’s guarantees, batch sizes and everything that you consider important for your specific business.

Advice: compare several offers and identify two or three suppliers with the most favorable conditions for you.

Business infrastructure. At this stage, determine where your business will be located and who will serve it. Economical options are good if other processes are not affected.

For example, if you choose cheap rental premises 120 km from consumers and the railway station, you risk ruining your business. Transport costs for transporting containers with PET granules and delivery finished products for the Rublevo-Figasevo highway will become the main cost item; there will be no money for other expenses.

The number of personnel depends on the business model, its volume and strategy. Assess the labor market in your region, the level of average salaries, forecast the fund wages of your enterprise.

Explore labor legislation, think about how you will formalize relations with employees, how much taxes to pay.

Having gone through this simple path, you need to draw up a business plan.

Step 1. Draw up a business plan

If you intend to apply to a bank for a loan for equipment, a business plan will be required. For those who rely on equity, you shouldn’t neglect planning either. Make a simple forecast, taking into account market research data and technological process features.

1. Sales prospects. Based on the planned capacity of the equipment, evaluate the real sales prospects. For example, with a line capacity of 5,000 plastic bags per hour, you can produce 880,000 units in a month. How many of them will you sell in the first month of work and subsequent months?
2. Prices and terms of settlements with clients. Large wholesalers will want individual conditions: low prices, deferred payments. Reflect this in your forecasts.
3. Terms of supply of raw materials. Get ready to buy raw materials on an advance payment basis. You can change the terms and get discounts and deferments by becoming a regular customer of a large supplier. In your business plan, take into account the costs of stocking raw materials, delivery and storage.
4. Business processes and production maintenance costs. Determine how all divisions of your enterprise will operate and how much expenses will be required to maintain it.

As a result of all the calculations, you will get a forecast of production income and expenses for the near future.

For beginners, an easy way: download for free ready business plan and modify it taking into account your parameters, obtaining a realistic forecast.

An example of a business plan with calculations of income and expenses for two years.

Step 2. Register a business

At this stage, you need to determine the form of ownership: LLC or individual entrepreneur. The last option is preferred by most entrepreneurs working in the field of small and medium-sized businesses. This is explained by the simple registration and reporting process: the entrepreneur submits an annual income tax return.

Important! When registering you need to select codes OKVED activities. Suitable 25.22 and 51.47 (production of plastic products for packaging; wholesale non-food products).

It will take from one to three weeks to register your business, depending on the chosen form.

Step 3. Choose a room

When searching for premises, use the following parameters:

1. Area and height of ceilings. For a mini-line, a room with a standard ceiling height and an area of ​​10 m2 is sufficient. Full cycle will require special conditions: the room must have high ceilings, have a certain temperature regime for the operation of automation and an extruder (PET granules are melted in it).
2. The area of ​​the premises must be sufficient for storing raw materials and finished products, accommodating personnel (locker room, office, pantry, etc.)
3. Ventilation and communications. PET production is an unsafe process for health, so the room must have a good ventilation system. Check the quality of other communications: electrical wiring, water supply and sewerage systems, heating.
4. Driveways. It is important to have a ramp or area for loading and unloading operations.
5. Infrastructure and location. Ideally, your enterprise should be located in close proximity to consumers and suppliers of raw materials. But miracles do not happen, so look for a compromise, evaluating offers not only by the amount of rent, but also by the convenience for doing business.

Step 4. Selecting personnel

The number of personnel depends on the scale and specifics of the work. To service one line when working in one shift, two workers and a foreman with the functions of a service technician are enough. In addition to the main personnel, a sales department manager, a delivery driver, and a storekeeper may be required. Perhaps all these functions will be performed by the entrepreneur himself.

At this stage, it is necessary to establish relationships with employees by concluding contracts and defining working conditions.

Step 5. We purchase raw materials and equipment

When choosing equipment, get advice from salespeople - dealers of major line manufacturers. Determine the required composition of your line (extruder, die-cutting machine, bag line, flexo printing, etc.). It is not necessary to immediately purchase a complete set: designs for bags can be ordered externally, saving on the purchase of expensive flexo printing.

Plan timing at this stage taking into account delivery, assembly and commissioning of equipment.

When purchasing raw materials, do not forget to obtain certificates of compliance with GOSTs:

• polyethylene film high pressure, For food products GOST 16337-77 (PVD);
• film low pressure, for bulk dry products GOST 16338-85 (HDPE).

Don’t forget about furniture and production equipment - tables and chairs, cabinets for documents and clothes, a safe, office equipment.

Step 6. Launch the business and begin sales

After registering the enterprise, technical launch of the equipment and training of personnel, proceed to production. By the time you open, you should already have contracts for the supply of finished products.

What you need to properly register a business

In addition to registering an enterprise (LLC or individual entrepreneur), you must obtain permission from the local administration. Opening a PET workshop will require permitting documentation from SES, fire protection, energy supervision, environmentalists.

You can receive a certificate of compliance of finished products with the GOST standard after the start by submitting samples for examination.

How much money will you need to start a business?

Answering the question of how much money is needed to start, here are some simple calculations:

This is an incomplete list of all costs; there are no taxes, marketing costs, transportation, etc.

Size starting capital determined taking into account specific circumstances. For example, the landlord will want an advance payment for the premises for six months, and the supplier of raw materials will ship a year's supply of pellets.

How profitable is such a business?

The production of PET products is considered a highly profitable business. But how do mathematical calculations correspond to reality?

Using the data from the previous example, we will calculate the payback of the workshop, subject to the production of one product - packaging bags:

Calculations show that the investment will pay off in 18 months. In a real situation, profit will depend on many nuances. For example, assortment and sales price, prices for raw materials and rent, etc. It is impossible to foresee all moments, but it is necessary to plan for force majeure.

Therefore, when drawing up your business plan, take into account possible downtime due to equipment breakdown, dumping of competitors' prices, increased utility costs, etc. That is, plan your income to the minimum and expenses to the maximum - this approach will give a realistic picture.

Plastic bags entered our lives not so long ago, but very firmly. Gone are the days when they were washed and reused. Now almost every small store will pack your loose goods in a plastic bag, and larger chains will pack them in a bag with their own logo. You can make money producing plastic bags if you organize your business correctly. This business plan, which you can download below, will help you with this.

Overview section
How much does the package cost? 5-10 rubles. Our wallet does not notice such expenses, but many do not know that the profitability of the bag production business reaches 300%. Of course, this applies to large enterprises, since large profits require a significant volume of production.

A feature of the business is also that that having once acquired the equipment, you can easily manufacture in the future plastic bottles, lids, plugs, barrels, pipes, etc., with virtually no modernization.

An important component of production is the need for waste disposal. There are two possible scenarios: acquisition processing waste equipment and establishing relationships with processing plant. The second option is less expensive and simple, but in the first case you can produce products that are in constant demand, such as garbage bags.

Market analysis
It is possible to find your niche in this business. In one region there may be from five to ten manufacturers of bags; the presence of one large enterprise will not interfere with the organization of several mini-workshops.

Production plan
First of all, you need to purchase equipment. To implement the business plan, you will need an extruder, a machine for cutting the film into the required pieces and soldering these pieces, a die-cutting press for the production of bags with handles, flexographic equipment for applying patterns, equipment for waste processing, if the enterprise will engage in such. Buying equipment is not difficult; there is a wide choice of domestic and foreign machines. In addition, equipment manufacturers will set it up and can train your staff.

It is better to buy or rent premises for an enterprise in an industrial zone - production involves waste emissions, about 100-150 square meters. The ceiling height is from 8 to 10 meters, as the equipment is high. The room must be well ventilated and dry, because the raw materials absorb moisture, which negatively affects the quality of the final product.
Personnel should be selected based on the approximate calculation of one machine - one worker, no special qualifications are required.

Financial plan
To purchase equipment you need about 300-350 thousand rubles . With the calculation that the equipment produces 50 units of goods per minute, the cost of the package is 10 kopecks, and the cost is 0.4 rubles, you can have 30 rubles of “net” profit from the package. Thus, in an 8-hour shift you can earn 9,000 rubles, and in a month 190 thousand rubles.

This calculation is approximate, taking into account good sales, which should be thought about at the stage of drawing up a business plan. The payback period for a business with good organization is about six months.

Relatively recently - just a few decades ago - a plastic bag was used extremely rarely. But today everything has changed in the most dramatic way - polyethylene bags are used in all areas, from food delivery to garbage packaging. That is why the production of bags can become a profitable business, since the demand for such products remains stable.

To start producing polyethylene and making bags from it, specific knowledge is not required. But before starting a business, an entrepreneur must conduct market research. This will allow you to find out the saturation of the local market and determine the minimum cost of production.

Note! Most profitable option business - to produce bags to order. But for this it is necessary to conclude agreements with shops and other organizations.

Choosing a form of ownership

Before opening a bag production business, an entrepreneur must register the form of ownership. For this type of activity, the legislation provides for the opening of an individual entrepreneur or LLC.

The optimal choice specifically for the production of bags would be the design legal entity. It is advisable to use a simplified taxation system. When registering an enterprise, we indicate OKVED codes:

• 25.2 – production of plastic products;
• 25.22 – production of plastic products for packaging;
• 51.47 – wholesale trade of other non-food consumer goods.

Portfolio of documents for opening an enterprise

Having decided to open a bag production business, the entrepreneur must assemble the bag necessary documents. It must include permissions from the following organizations:

• city ​​administration;
• electrical surveillance;
• city ​​environmental service;
• fire department.

The entrepreneur must take into account that during operation the bags will come into contact with food. For this reason, the production must have its own sanitary control service. Before starting an activity, it must obtain the appropriate certification.

Note! Products must comply with GOST 10354-82. To pass the certification procedure, it is necessary to launch a production line and provide product samples to an expert organization. The certificate of conformity must be confirmed every three months.

Choosing a location, nuances of internal arrangement

When choosing a premises for opening a workshop for the production of plastic bags, an entrepreneur must take into account that the selected building must meet certain criteria:

• The room must have very high ceilings. Their height must be more than 10 meters.
• In the area equipped for the production of polyethylene, a certain temperature regime must be maintained. The quality of manufactured products directly depends on compliance with this requirement.
• The manufacture of products involves the use of chemicals. For this reason, the workshop should be located as far as possible from residential areas, i.e. in the industrial zone of the city.
• The room must have high-quality exhaust and ventilation.
• Permissible minimum working area should start from 180 sq. m. The total area of ​​the workshop is 300 square meters.
• The voltage in the workshop should correspond to 220-280 W..
• The premises must be equipped with a fire alarm and have emergency exits in case of fire.
• Walls and ceilings must be finished with materials that are not subject to combustion.

Note! For the production of plastic bags, water as such is not required. But there must be a central water supply to the premises. Otherwise, you will not be able to obtain permission from the SES.

Type of equipment and cost

To create a film from polyethylene and make bags from it, it is required to organize a production line. It includes:

• Extruder. The device is necessary for converting raw material granules. The device is capable of producing up to forty kilograms of polyethylene in one hour.
• Flexo printing machine. Used for applying designs to finished products.
• Machine for making plastic clips for packaging.
• Multifunctional bag making machine. Used to give products different sizes and shapes.

The cost of purchasing equipment for the shop for the production of bags (average):

Table. Average cost of necessary equipment

Raw materials

Polyethylene granules are used to make bags. It can be purchased abroad or purchased from domestic manufacturers. There are two types of material:

• Low-pressure polyethylene. Used for the manufacture of bags intended for storing bulk/dry products.
• High pressure polyethylene. It is used to produce packaging for transporting food products.

Recycled raw materials can also be used to make bags. Its cost is significantly lower. The material can be used for the production of garbage bags and polyethylene for non-food purposes.
In addition to granular polyethylene, dye is required to make the bag. To form desired color product, it is added to the liquid mass.

Business is good because it does not require specific knowledge from workers. Anyone can master a bag production line, so there won’t be any special problems with recruiting staff. A workshop employee will be able to master all the nuances of production during a shift.

For the full functioning of production, approximately ten people will be required (but the indicator is individual and depends on the scale of production).

Costs and return on business

The initial investment in the business will be about 3 million rubles. The cost of the package is affected by:

• size;
• design;
• thickness;
• the presence of a reinforced handle and bottom masonry;
• the presence of a color drawing or logo.

On average, the production cost of 1 package is 13 kopecks. The wholesale cost of the product is 40 kopecks.

Monthly costs for maintaining a bag production workshop (average):

Table. Workshop maintenance costs

Net profit will reach about 200 thousand rubles. With this amount of income, the business will fully pay off in 1 year and 9 months.

Note! The amount of profit depends on the demand and saturation of the sales market in each specific region. The original sale price may be significantly higher. The wholesale cost of some types of bags can reach up to 70 kopecks per piece.

It must be taken into account that opening a large production facility requires a significant investment of capital. To reduce costs for initial stage an entrepreneur can start producing bags from finished material. But it is necessary to understand that in the future we will have to open independent polyethylene production. Otherwise, the business will be uncompetitive.

The equipment allows you to produce bags different color, size and purpose. You can apply advertising to finished products and receive additional profit for this.

The production of plastic bags is relatively simple and, at the same time, promising business. But how to start it? How large can the investment in the business be?

What are the advantages of this type of business?

- an industry segment that can be characterized by constantly high demand for its products. Polyethylene bags are in demand in everyday life, industrial enterprises, in trade, in construction. In principle, it is quite difficult to name an area of ​​business in which polyethylene bags would not be regularly used.

Release of packages about which we're talking about, is a relatively simple process from a technological point of view, quite feasible even in a small enterprise and with relatively small - in comparison with investments in many other areas of industry, financial investments.

Let's study in more detail how you can organize a business in the production of plastic bags.

Optimal premises for organizing production plastic bags will:

1. Be located in an area of ​​the city where hazardous production is permitted (this includes the production of plastic goods).
2. Have an area of ​​at least 100 sq. meters.
3. Have ceilings at least 6 meters high.
4. Equipped with the necessary communications that work smoothly.

The specific characteristics of the room will depend on the structure production process, which, in turn, is determined by the quantity and productivity of equipment for the production of plastic bags.

On average in size Russian city the cost of renting the corresponding premises can be about 100 thousand rubles per month (including utility bills) or 1.2 million rubles per year.

The main production asset of a company producing plastic bags is an extrusion machine. It is a device capable of producing a finished product from polyethylene blanks (usually in the form of balls or granules) in the following main steps:

1. Melting of polyethylene blanks.
2. Transferring molten material to extrusion elements.
3. Passing the molten mass through extrusion elements (which usually contain holes of one form or another) and forming a semi-finished product - a polymer film or sleeve.

Of course, the sequence of these operations may be different based on the specific production technology of plastic bags. But in the general case, the extruder operating algorithm corresponds to the specified scheme.

The extrusion machine also allows you to add various dyes to the raw materials - if this is provided for by the production task.

The next stage in the production of bags is the processing of the corresponding types of semi-finished products into finished products. For these purposes the following are used:

1. Cutting machine. This type of equipment cuts a film or sleeve formed by an extruder into pieces of a certain length.
2. Bag making machine. Based on the blanks formed on a cutting machine, this device produces ready-made bags. In some cases, the functionality of the corresponding machine can be supplemented by packaging finished products in packs - usually 100 pieces each.

Finished plastic bags are redirected to the company's warehouse.

In some cases, the enterprise may carry out additional processing of finished products - for example, represented by applying drawings to packages. For these purposes, a separate type of equipment is used - a flexographic machine.

At the same time, in many cases it is more profitable to outsource additional processing of packages to specialized printing companies. The fact is that the costs of maintaining flexographic equipment at the plant itself may be higher than in a company for which printing images on bags is one of the main activities.

The costs of purchasing these types of equipment can vary greatly depending on:

1. Device performance (the more powerful the equipment, the more expensive it is).
2. Country of origin (imported devices can be significantly more expensive).
3. Region of delivery (the further away the supplier is, the higher, obviously, the costs of delivering fairly massive units).

It also matters whether the cost of delivery includes services for installing equipment in the production workshop. But the fact of their provision and the cost in many cases are predetermined, again, by the distance between the supplier and the customer of the equipment: if the counterparty is too far away, then the journey of configuration specialists from the supplier to him can turn out to be a rather costly prospect for the parties to the transaction.

Based on the average market indicators, it would be legitimate to include in the business plan the costs of purchasing the equipment in question in the amount of about 2 million rubles.

In addition, there may be periodic maintenance costs for the machines. Their value can vary significantly, but provided that these costs are optimized at the proper level, it will be about 100 thousand rubles per year.

Raw materials

The main type of raw material for the production of plastic bags, as we noted above, is polyethylene blanks in the form of balls (or granules). On Russian market The most common ones include its domestic and South Korean brands.

The blanks under consideration can be classified into 2 main types:

1. Made from high pressure polyethylene.
2. Made from low density polyethylene.

At the same time, blanks with mixed characteristics are also common on the market.

Raw materials of the first type are best suited for production:

• bags with reinforced cut-type handles;
• packages of more expensive price categories - for example, gift packages;
• reusable bags;
• packages to accommodate fairly heavy items - about 7-8 kg.

Raw materials of the second type are optimal for production:

• "T-shirt" type packages;
• single use packages;
• bags for placing light items.

Mixed polyethylene raw materials can be used, in general, for the production of any product. At the same time, in some cases, its use makes it possible to establish a more economical production of packages and expand the range of products with low costs.

On average, the cost of 1 ton of plastic blanks of one type or another is about 30,000 rubles.

Another type of raw material in the production in question can be dye. Substances of the corresponding type are presented on the Russian market in sufficient quantities wide range stamps. But, in principle, even the most economical of them, as a rule, are quite capable of meeting the basic quality criteria when producing packages. You can focus on the cost of 1 kg of dye at about 700 rubles.

At the same time, 1 ton of raw material accounts for about 10-30 kg of dye.

Staff

In a small workshop for the production of plastic bags, in which 1 production line will operate, necessary work can perform:

1. Extrusion and cutting machine operator. On average in the largest Russian city, his salary will be about 40 thousand rubles per month. It will also be supplemented by contributions to government funds in the amount of about 30% of the accrued amount of the specialist’s earnings.
2. Operator of bag making machine and flexographic machine (optional). The complexity of his work will be comparable to that performed by an operator in the first stages of the production cycle, and his salary will be similar.
3. Specialist in acceptance of finished products and shipment to customers. As a rule, work this person— simpler than the one associated with managing quite technologically advanced equipment. His salary can be about 30 thousand rubles.

Absolutely any work that corresponds to the specified positions can be performed by the owner of the company. If he operates as an individual entrepreneur, then he does not need to register himself for a salary.

Thus, monthly expenses for wages to employees (provided that the owner of the company himself performs work on one of the expensive positions) will be about 91,000 rubles per month (70,000 is the salary of the acceptance specialist and operator, increased by 30%, which is represented by contributions to state funds) or 1.1 million rubles per year.

Calculation of profitability and payback

What the profitability and profitability of the production of plastic bags as a business may be depends on:

1. Formats of packages produced (mass products - such as T-shirt bags, are usually less profitable, but bring in more revenue compared to gift bags).
2. Characteristics of bags (for example, producing products with thicker film is obviously more expensive than producing bags with thin film).
3. Additions to packages with reinforced handles, various folds - including designer ones (the more complex the structure of the package, the higher its cost will be).

In the first year of business, the owner of a workshop for the production of plastic pouches will need to invest in the business:

• 2 million rubles - for equipment;
• 1.1 million rubles - for staff salaries;
• 1.2 million rubles - for renting premises and paying for utilities;
• 100 thousand rubles - for car maintenance.

In total - about 4.6 million rubles.

But you will also need to add to the expenses those that should be allocated to the purchase of raw materials. Its volumes will depend, in turn, on the intensity of sales of goods.

On average, from 1 ton of polyethylene granules, about 200 thousand bags can be made in common formats of average size and thickness. The cost of 1 package (with dye added at a maximum value of about 3%) will therefore be about 0.25 rubles: 30,000 rubles (a ton of plastic blanks) + 21,000 (30 kg of dye) divided by 200,000.

The average selling price of a package on the market is about 1 ruble.

A typical productivity indicator for a “promoted” enterprise in the corresponding market segment is about 30,000 bags per day on a line using 1 extruder. Thus, when these lines are fully loaded, you will need to purchase about 4 tons of plastic raw materials and 120 kg of dye monthly - for about 200 thousand rubles (4 * 30,000 + 120 * 700). Per year - 2.4 million rubles.

Thus, the total expenses in the first year of business will be about 7 million rubles (to 4.6 million rubles for investments in equipment, salaries, maintenance, premises, we add 2.4 million rubles for expenses on raw materials).

At the indicated rate of production of packages - 30,000 pieces daily, and the price of a package of 1 ruble, the monthly revenue of the business will be about 900,000 rubles, and the annual revenue - about 10.8 million rubles.

Thus, already in the first year the business will pay off: the profit with the above calculations can amount to 3.8 million rubles, and the profitability of production can exceed 50%. Further - only increase due to the paid-off equipment. Which, however, has a service life, as well as increasing maintenance costs in relation to obsolescence.

In addition, it is necessary to take into account other possible costs - transportation, insurance. But even taking into account the corresponding costs, profitability will not decrease multiple and will be presented in a value that is quite worthy compared to the profitability indicators of many other industries.

Our company produces plastic bags with a high-quality logo, which are an attribute of corporate identity and are used by enterprises to promote a new brand. - a high-tech process that is performed on modern equipment using high-quality primary raw materials and consumables.

Printing Methods:

• Silkscreen printing (circulation from 100 pieces) - drawing a picture using stencils.
  The persistent dye at the locations of the printing elements penetrates into the printed material. Using silk-screen printing, large images can be printed with sufficient brightness. When producing bags this process minimum time is spent.
• Flexography(circulations from 3000 pieces) - rotary printing based on liquid quick-drying inks using elastic printing forms mounted on cylinders with different circumferences.
  The process is quick, inexpensive and allows you to get a high-quality, very bright and durable logo. Profitable for circulation over 3000 copies

In the process of making bags, high, medium and low pressure polyethylene is used. Before printing, the product is exposed to electric current. After this procedure, the logo remains in its original form for as long as possible. Making bags different types carried out using equipment of a certain model.

Bag making process

First stage making bags “Extrusion” is the process of converting granulated polyethylene into film.
Raw materials enter the production workshop in granules. The granules pass through the molding holes of the extrusion equipment, causing them to melt. The melted granules are sent for molding. During the molding process, the amorphous hot mass turns into a film, which cools, hardens, and then is wound into rolls.

Second phase- applying a pattern to the film.
Flexographic printing is applied to polyethylene, which is characterized by high productivity. IN last years Flexography is widely used for applying designs to the film of future bags and packaging material. At the second stage of bag production, a special dyeing and printing machine is used.

Third stage- the roll is cut into a package.
Rolls of film with a finished pattern are cut into bags using special cutting machines. For the manufacture of various types of products are used various models high-tech devices that also perform cutting and strengthening of handles. Automated machines are able to recognize cuts and welds, count and package finished products.

When producing bags with a logo, the resulting products various shapes, With different ways handle fastenings.

Our company produces plastic bags:

• "T-shirt" type;
• high pressure with cutting handle;
• medium pressure with cutting handle;
• low pressure with cut-out handle.

Bags made from high-density polyethylene are attractive appearance. They will not tear, even if there is an object with sharp edges inside. On finished LDPE products with a cut-out handle, the logo is applied using silk-screen printing. HDPE bags (matte and rustling) can withstand very heavy weight. They can accommodate bulky items. PSD products are characterized by high density. The design and size of products, the composition of raw materials and the method of applying the logo are selected based on technological capabilities, customer wishes, timing and circulation.